How do you "Burp" the cooling system (3S GE)?

Discussion in 'Diagnosis/Help' started by vicdat, Apr 6, 2012.

  1. 4thgenceli

    4thgenceli Test Dummy

    So it's not getting over 200* according to your mechanic (ok, normal temps my swap I have a 190* OEM thermostat and I usually run about 200*) but yet when your gauge spikes you have performance issues?


    The cluster gauge is just displaying what it's receiving from the sensor. If it spikes, there shouldn't be any effect on the motor (if indeed the gauge is bad).
     
  2. vicdat

    vicdat Well-Known Member

    Update #2
    I hadn't thought about it before, but the green light for the ECT for the Normal (not the orange "Power" light) had recently quit working...my mechanic thinks that might be the issue. If the bulb is burned-out would that make the temp spike???
    Any and everybody please pipe in with your thoughts. It didn't seem to make any difference when I first noticed it a couple weeks agfe, but these issues did start to manifest shortly thereafter
    What number bulb does it use, and how hard is it to replace???

    Vicdat
     
  3. vicdat

    vicdat Well-Known Member

    Hey team- the mechanic "thinks" its the cluster that's bad and said I should try to get another. Does this sound right? Anyone out there have one for an automatic GTS?
     
  4. jwagner162

    jwagner162 Well-Known Member Donated!

    hmm. maybe an electrical issue. maybe a positive wire is hitting the motor somewhere. check the alt + going over the motor? i would think youd need to find what would cause the cluster to fail. individual gauges/lights could go bad, but those can all be swapped individually. the cluster isnt bad to pull.

    -in fact now that i think about it you should chech that plastic bit that goes over the motor. ill bet something is shorting in there. you have the alt wires, and temp sensors wires in there (probably more things but mines all relocated and i dont remember everything in that part of the loom) that whole bit being rotted out is a common issue but havent seen it get into anyones wiring all the way yet.

    -once you find the issue then you could replace lights and gauges as needed.

    -i guess dave would have to chime in if this is possible.
     
    Last edited: Apr 12, 2012
  5. vicdat

    vicdat Well-Known Member

    Thanx JW, I'll take a peek in that area tomorrow. I just got the car back from the shop (75 bucks lighter) but really no closer to solution. I seriously doubt that its the whole cluster but the other gauges have their own idiosynchrisies that are probably normal:tach OK, speedo OK (a bit lazy under 15 or 20 mph, oil pressure always low at idle (unless oil just changed) but good otherwise, fuel gauge OK, volts seems good; a little bouncy when any accessory added but no electrical issues just the gradual temp increase and spikes to the red and an accompaning roughness
     
  6. ST165-2765

    ST165-2765 Well-Known Member Donated!

    Holly crap now the auto tranny is toast too..............

    Now thats a smart mechanic he must be logging in and reading this thread.
    I also agree with him about the temp guage, if we know the sensor is good and
    I think we can assume it is if your not going over 200 and don't worry about 200
    thats fine remember your thermostat is set to open at 180 so that means the
    cool water flowing into the engine is 180 when it comes out the other end 200 is
    fine.

    I would seriously think about replacing the temp guage in the cluster, each gauge
    is seperate so theirs no real possibility that the whole cluster is f..ked, it's not a
    solid state circuit board so it is possible that only the temp guage is broken and
    that is sending faulty signals to the engine ECU and auto tranny ECT ECU.

    Is this the light in the instrument cluster ? I highly doubt the instrument cluster light would cause your problems

    Lets solve your temperature problem before we look at other issues.
    Remember since you have an auto tranny you have a ECT ECU and
    since you have that you can easilly tell if your tranny has detected
    any problems since it will tell you so. So if the O/D OFF light in the
    instrument cluster isn't blinking then don't worry about the tranny

    Temperature plays a big role in an auto tranny so if the engine ECU
    and auto tranny ECT ECU are getting false temperature readings who
    knows what problems thats going to cause
    [​IMG]


    If you want a temp guage I can ship you 1 but I'm guessing your in the states and
    mine will have to go through customs from Canada so you might want to find 1 locally
    Just the cost of shipping if you want it but it will take longer to get to you than a US
    one.
     
  7. vicdat

    vicdat Well-Known Member

    Thanx 2765 I'll try to source one locally and quickly...and try to run some of the other tests. I need this fixed yesterday...its raining here in SoCal (what's up with that?)
    PS I have a fat orange cat like yours, only he's polydactile...I'm losin' it...I'm surprised I can find any humor in my meager existance at this point...
     
  8. Stig

    Stig ST162 Guru Donated!

    Seems to me your gauge and box ecu are getting weird temp readings, problem is they are two different sensors.
    I'd start by checking the connectors aren't rusted, then check the earth's under the dash and on the motor

    To burp I just fill the rad, close it and squeeze the hoses a couple of times. Then re-fill the radiator - done
     
  9. vicdat

    vicdat Well-Known Member

    Good insights Stig - Looks like a beautiful day in the neighborhood today, so I'm gonna start by replacing the small single spade on the new temp sensor; it looks a little suspect being bent a few times, possibly a couple wire strands have detached. If that easy fix doesn't cure it I'll open up the loom and see if something looks amiss...
     
  10. Spiderman

    Spiderman Well-Known Member

    Good stuff lads.


    For the radiator I just keep filling (while the engine is running and hot) and I make sure the overflow bottle is at least halfway.

    If all the hoses - thermostat - radiator cap and pressure are correct then the radiator should stay full and hopefully GREEN :aargh
     
  11. vicdat

    vicdat Well-Known Member

    UPDATE: I noticed a small crack in the exhaust mani up inside the curl above the starter...when the engine warms-up do you all think that maybe the super heated air is somewhat directed towards the sensors causing the spikes and accompaning roughness??? Also yesterday I went to the local boneyard (Ecology in Santa Fe Springs, CA) there were three ST162's none with 3SGE's, so I couldn't get a mani...I did snag a temp gauge (and a few other choice parts) but I seriously doubt that's the issue. Anyway what do you guys think about the exhaust leak being the real problem?
    Vicdat
     
  12. jwagner162

    jwagner162 Well-Known Member Donated!

    i doubt a cracked mani would cause that. even if the sensors were being heated the coolant would cool them.

    -is your thermostat in the right way? the wax plug bit should be in the motor.

    -again check the wiring bit that runs over the motor behind the alternator. its an easy check. the plastic bit will be rotted out for sure, just carefully check all the wires.

    -and again to make sure the coolant system is burped pull one of the coolant hoses of the bottom of the throttle body. its the highest point in the system. just have somebody turn it over till its purged then stick the hose on. dont start and run the car like this or youll have a mess. this did cause a major idle issue with 09 for me.
     
    Last edited: Apr 15, 2012
  13. vicdat

    vicdat Well-Known Member

    I'm doin all the things you mentioned JW and a few more while it is temporily deadlined in my driveway. I'm pulling off the exhaust mani for a crack repair and new studs since I needed to replace the starter from before the "burping" issue...
     
  14. ST165-2765

    ST165-2765 Well-Known Member Donated!

    So basically what do we know now ?
    - temp guage does not work properly but mechanic says engine isn't going above 200
    - fans work
    - the car starts and idles properly

    Your problem is that it runs rough when you try to accelerate ?
    can you accelerate at all ? ie gentle acceleration is ok but hard acceleration causes it to bog down
    does this problem happen at a certain rpm ?
     
  15. eNtraxGT88

    eNtraxGT88 Well-Known Member Donated!

    if your coolant is always under 200F, but the gauge shows otherwise, definitely change the 1pin spade sender or the gauge. the gauge in the cluster takes 15 minutes tops from taking it out of the dash to getting everything back together. i had a gauge once that spiked DOWN before. changed it and all is well.

    if you're changing the manifold, i would seriously consider the later gen celica manifolds. they bolt right in as long as the donor car has an S engine. the 5s-fe ones fit, but i think they're the same desgin as 3s-fe (downgrade) or find some 2nd/3rd gen 3s-ge's somewhere in the world.
     
    Last edited: Apr 20, 2012
  16. jwagner162

    jwagner162 Well-Known Member Donated!

    hmmm.

    check the intake hose from the box to the throttle body (the big one). take it of and strech it to check in-between all the accordian bits. make sure theres no cracks, including were the clamps tighten on it.

    dave (2675) is much better at diagnostics than me btw. but ill bet if we were all standing in front of the car we could have it running in 30min.
     
  17. vicdat

    vicdat Well-Known Member

    I like the idea of a newer mani...I'll check around for them. All three 162's at the boneyard two weeks ago already had been snagged. The one GTS (identical to mine) that I got a fender from awhile back is long gone. I'll make some calls because now that I know others will fit it may be easier to find.
    The large rubber air boot was replace new by my friend a couple years ago and and is perfect. I opened up the electrical loom over the alt and all wires were good; of course the plastic insulator was crispy, so thats all being re-done.
    For some reason I think that there still might be some air up near the heater valve, so I'll massage this area at the "highest point" near the throttle body (as JW said) when I put everthing back together...
     
  18. vicdat

    vicdat Well-Known Member

    Oh by the way, I did pick-up a heater guage from one of the boneyard cars, but havent put it in yet...I should probably wait to see if there are any improvement befoe I tear out my cluster...right??

    Vic
     
  19. vicdat

    vicdat Well-Known Member

    Oh yeah...I also vaguely recall a while back seeing one of my freeze plugs looking a little sketchy...hopefully its one that will be towards the front and easy to get to once the exhaust mani and starter are removed (which should be tonight or tomorrow). Anyway, if it is bad do any of you all think that it might have something to do with the temp spikes?

    Vic
     
  20. eNtraxGT88

    eNtraxGT88 Well-Known Member Donated!

    if your freeze plugs are at fault, your temps would be a constant degradation.
     

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