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starter motor sounds like a machine gun!

Discussion in 'Diagnosis/Help' started by rev_head, Apr 14, 2012.

  1. rev_head

    rev_head Well-Known Member Donated!

    so today went out to the banshee and she wouldnt start. long story short realised that i hadnt done the starter relay mod so i wired in the relay as i have done many other times and i turned the key.
    for a second or 2 she cranked and just as she was about to fire the starter skitzed it and sounded like a machine gun and now thats all she does.
    have i wired it worng? has it boosted the starter to much? has the starter cog stripped?
    dont really care what the problem is just need a definate solution!

    any help would be great. thanks guys
     
  2. Stig

    Stig ST162 Guru Donated!

    Sounds like the starter/flywheel teeth not meshing
    Roll it forward or backward a metre or so in gear and try agian
     
  3. ST165-2765

    ST165-2765 Well-Known Member Donated!

    if stigs solution works you have damaged flywheel teeth

    if not perhaps very loose starter bolts
    or the starter solenoid isn't pushing the starter gear out far enough
    or the starter gear is stripped
     
  4. Stig

    Stig ST162 Guru Donated!

    No, the starter gear teeth have lost their edge and won't go into the flywheel teeth, I have a starter here that does that.

    Either set is stripped and you get a horrible grinding sound
     
  5. Spiderman

    Spiderman Well-Known Member

    I'm with ya Stigster.


    It's very rare (almost impossible) that flywheel teeth are screwed but starter teeth are another story considering the work they have to do.

    Pull the starter and have a gig at the teeth and while your at it, pull that sucker apart and give it a proper clean out while checking brushes etc......


    This Banshee bitch is a new relationship for you :shock :mrgreen and is sure to bring her 'issues' with her :mrgreen ......... did the previous owner happen to mention the starter, he must of known or are you just unlucky :aargh
     
  6. rev_head

    rev_head Well-Known Member Donated!

    gonna pull the starter today, such a PIA of a job lol

    the previous owner never had an issue but the car has been sitting for like 5 years lol
     
  7. Spiderman

    Spiderman Well-Known Member

    Been sitting awhile may explain the 'laziness' of the starter. Check the brushes etc.


    Yeah it's a PITA............ nothing a few beverages and tunes can't fix (while your at it) on this sunday, it's pissing and miserable here in Ballina at the minute :cheers2

    You also never know what you'll find/fix while your at it :thumbsup:


    GO STORM............. Tough game with the Dogs but we still took home the party pies :mrgreen
     
  8. rev_head

    rev_head Well-Known Member Donated!

    ok so i FINALLY got a chance to do some work on the banshee. I swapped the starter motor with my spare and success she started and but once it actually was warm enough to try and run (no cold start injector atm and overfueling but thats seperate) the starter motor took a shit and started the machine gun noise

    so iv managed to kill 2 starter motors. Anyone have ideas as to why this is happening? theres no point me putting in another one for Banshee to destroy
     
  9. Stig

    Stig ST162 Guru Donated!

    Show us the teeth on the flywheel and the starters
     
  10. MattC

    MattC Well-Known Member Donated!

    It might not be the starter at all - my wifes Corolla used to make the machine-gun noises when trying to start if it had been sitting a while, it was just low charge in the battery, jump start or clutch start it and let it charge for a bit (or use a trickle charger if you've got one) and see if it goes way.
     
  11. jwagner162

    jwagner162 Well-Known Member Donated!

    that or a rotten power wire
     
  12. rev_head

    rev_head Well-Known Member Donated!

    well its not that bettery. even with a car hooked up for jumping it does the same

    i inspected F/W and starter
    both starters i have used have damage on some of the teetch but nothing major that should be causing gripping issues

    the F/W im not to sure about as its hard to really inspect. it does feel like the teeth are slightly rounded up the top but im not sure if they are meant to be?

    anywayz i tred to get some pics.
    here they is

    [​IMG]
    [​IMG]
    [​IMG]
    [​IMG]
     
  13. jwagner162

    jwagner162 Well-Known Member Donated!

    teeth look good. 09 used to occasionally do the machine gun bit. id have to tap the starter selinoid (sp?) with a hammmer a few times.
     
  14. ST165-2765

    ST165-2765 Well-Known Member Donated!

    I'd have to agree that the teeth look good I can't even see any rounding or grinding on the ends of the starter teeth
    and since you have tried 2 different starters it seems unlikely that they both are not getting the solenoid to push the
    gear in far enough to engage the flywheel.

    Here's a couple shots pf a 3sge flywheel this is the side the starter teeth engage with
    [​IMG]

    and the other side
    [​IMG]

    So I don't really see any issues with your flywheel or starter teeth

    As a matter of fact if you know how the starter and solenoid work
    the starter will not rotate the starter gear until it has engaged with
    flywheel
    its physically impossible . If you take the cover in the picture
    of the back of the solenoid you'll find a long rod which pushes the
    starter gear into the flywheel and once it has pushed it far enough
    it makes an electrical contact which starts the starter motor. So the
    starter gear does not actually rotate until the gear has been pushed
    a fair distance.
    [​IMG]

    I fear the motor is rotating and you may have clutch problems.....hope I'm wrong,
    does the flywheel feel solid, you can't wiggle it can you ? maybe loose flywheel bolts

    So I think the real question that needs to be answered is

    When you try to start the car and hear this noise is the starter motor
    actually rotating the engine ? is the altenator turning ?
     
  15. Stig

    Stig ST162 Guru Donated!

    Those flywheel teeth look good, the starter teeth should be angled too - those look flat?

    What happens is the starter wire engages the coil around the tube you see in the pics, that pulls the piston in which engages the motor and the flywheel (Bendix) at the same time.
    For some reason the piston isn't staying engaged and the banging is the piston trying to get engaged which normally is a clicking sound - so it does suggest the starter teeth aren't engaging.

    Anyone got a pic of what the starter teeth are supposed to look like?
    From memory I think mine were angled like this
    [​IMG]

    Have you tried rocking the car in gear between starts?
     
    Last edited: Apr 30, 2012
  16. aaron

    aaron Well-Known Member

    Sounds like your solenoid is having trouble pushing the starter gear all the way out if your battery is fine, mine does the same thing when the battery is low.

    If you need any starter motor parts I've got a whole one from off of my old parts car.
     
  17. vicdat

    vicdat Well-Known Member

    Man, speaking of starters, yesterday I rudely found out that there are two starters that fit a 3SGE...and the one that O'Reilly gave me didn't have the threaded hole for the heat shield...needless to say that slows down my attempt to kill the "burp" thread while I wait for the correct one.

    Vic
     
  18. ST165-2765

    ST165-2765 Well-Known Member Donated!

    a couple shots of spare starters
    totally flat teeth
    [​IMG]

    one side angled
    [​IMG]



    starter teeth don't have to be angled the flywheel teeth has a special cut in them on one side to help
    guide the starter gear in you can see the extra angle cut well in this picture, its designed to rotate the
    starter gear a few degrees counter clockwise if necessary, but as you can see in my above pics one starter
    does have the starter gear teeth angled on one side and I would guess this is probably a better design
    [​IMG]



    [​IMG]
    If the starter is the problem then it has to be with this part circled in red which toyota calls a magnetic switch
    which as I have said before does 2 things in sequence
    1- push the starter gear out and hold it there
    2- once the gear has been pushed out it will send 12 volts to the starter motor

    So are you saying that the magnetic switch is cycling on and off quickly and therefor
    causing this rod to cycle back and forth and that the noise is basically just the rod
    hitting at both ends of the cycle ?

    [​IMG]

    this picture shows step 2 of the starter process, once the plunger in the picture above
    has been depressed far enough it will make a contact between the 2 plates pictured
    below in red boxes and cause 12 volts to flow from the big battery cable attached to
    the starter to the starter motor but this only happens after the starter gear has been
    fully engaged
    [​IMG]

    Other starter porn for Stig
    [​IMG]
     
  19. Stig

    Stig ST162 Guru Donated!

    The only other starter that fits is from the 1S, 2S motors - I don't think they had shields as the exhaust is at the back.

    Yeah Dave, mine were all angled and so is the FE starters.
    I think the flat type is for the flywheel with angled teeth and the slanted type is for the flywheel with flat teeth.
    Note how Rev's is running very high on the flywheel, I think he needs the slanted type tooth starter to solve this problem.

    I thought it may be the solenoid but 2 bad solenoids? more like not enough current to the solenoid or very dirty inside?
    Test for current is to short the solenoid wire to the + terminal with a screwdriver
     
    Last edited: May 1, 2012
  20. aaron

    aaron Well-Known Member

    You should never hit any part of a starter with a hammer, they contain ceramic magnets that will shatter and then you've got a much bigger problem.

    On topic; Check all the wires for rot/corrosion like this jwagner said, that will definitely stop the starter working properly.

    I've also just noticed, my spare starter has a heat shield and the one I'm using doesn't. Is there any advantage to the one with the heat shield?

    Both have slanted teeth IIRC.
     

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