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ST162-7254182 "Dirty Deeds" Edited

Discussion in 'Your 4th Gen beauty' started by ST165-2765, Sep 28, 2009.

  1. ST165-2765

    ST165-2765 Well-Known Member Donated!

    Re: ST162-7254182

    Well with the exception of the windshield frame the worst is over.
    Now its time to get rid of the rust.

    The weatherman is calling for 2 days without rain
    [​IMG]

    So I put the wheels back on to it and took it off the jack stands and waited
    for the mornings rain to dry up.
    [​IMG]

    Twins. I put up a couple of tarps to help contain the sand.
    [​IMG]

    Starting to look like a beach
    [​IMG]

    Passenger side rocker
    [​IMG]

    Pasenger side rear fender
    [​IMG]

    Front of passenger side rear fender well
    [​IMG]

    Back of passenger side rear fender well
    [​IMG]

    Passenger side rear quarter panel
    [​IMG]

    Back of passenger side
    [​IMG]

    Back of drivers side
    [​IMG]

    That was the worst side. That took 3 1/2 hours this afternoon. It gets dark
    around 5pm now so I quit. I'll put a new lens in the sand blasting hood and go
    over it again it was starting to get dark when I was doing some of that. The
    lens gets so scratched from rickocheting sand thats it soon becomes a piece of
    heavilly frosted glass, especially when you have to work in tight areas like rocker
    panels and fender wells. After dinner I went out and did the 2 rear strut towers
    inside the car. When I got out of the car it was raining....stupid weatherman. ugh
     
  2. ST165-2765

    ST165-2765 Well-Known Member Donated!

    Re: ST162-7254182

    These are pictures from tuesday night when I did some of the inside of the car.

    This is under the drivers side rear taillight.
    [​IMG]

    Back of the drivers side rear wheel well
    [​IMG]

    Drivers side rear strut tower
    [​IMG]

    Drivers side rear strut tower
    [​IMG]

    Front of the drivers side rear wheel well
    [​IMG]

    Drivers side rear seat floor
    [​IMG]

    Drivers side rear seat floor
    [​IMG]

    Passenger side hatch floor
    [​IMG]

    Passenger side rear strut tower
    [​IMG]

    Passenger side rear strut tower
    [​IMG]

    Passenger side rear wheel well
    [​IMG]

    Yesterday I got the drivers side rocker panel and rear fender and behind
    the front fender done and went over the passenger side areas again, what
    a pita it only got up to about 5 celcius yesterday and the sand blasting
    hood kept fogging up inside so although I had a nice clear new lens in the
    hood I had to stop every few minutes and clean the moisture of the inside
    of the lens. You got to really love your Celicas to do this kind of shit. Trying
    to stick your head up inside the rear fender while its inside the big sand blasting
    hood and get a light in their and the sand blasting gun isn't really fun and I
    could think of a million more enjoyable things I could be doing but hopefully
    it will help save this poor thing. I really should have removed the rear struts
    before I did the rear wheel wells/stut towers but I didn't so thats life even if
    I had of removed them it's still a nasty job to have to do. I much prefer when
    I can put parts in my booth. Then it got dark so I had to clean up the area
    and recover my sand so it doesn't get wet and hope that theirs 1 or 2 more
    nice days left this year.

    I had to quite on wednesday and recover all my sand cause I knew I was getting
    this pile of crap dumped on me thursday.....and they say global warming is a
    problem....it's not helping me :mrgreen:
    [​IMG]
     
  3. Rick89GTS

    Rick89GTS Well-Known Member Moderator Donated!

    Re: ST162-7254182

    Epic work Dave, keep it going. I've been following this thread closely and wanted to throw in some encouragement for ya. :thumbsup:
     
  4. ST165-2765

    ST165-2765 Well-Known Member Donated!

    Re: ST162-7254182

    Well the weather didn't get any better today but hopefully the weather
    will get a bit better next week.
    [​IMG]

    But who knows weathermen are pretty 'useless' they can't even get the
    days of the week right so I hold out little hope for their weather forcasts
    [​IMG]

    Well I at least pulled the tarp back a bit to get a couple pictures of the
    drivers side. That fender was pretty much spotless when I finished so that
    just shows how quickly a bit of humidity in the air can put new rust in
    previously rusted areas.
    Drivers side rear fender
    [​IMG]

    Once again pretty much rust free when I finished sand blasting. Luckilly this
    is just a bit of surface rust and will come of real easy.
    Drivers side rocker panel
    [​IMG]

    Drivers side rear strut tower
    [​IMG]

    Drivers side rear strut tower
    [​IMG]
     
  5. Mattcr2d2

    Mattcr2d2 Well-Known Member Donated!

    Re: ST162-7254182

    you my man are amazing! bowdown your celica is making progress in epic leaps!

    thats all that needs to be said.
     
  6. ST165-2765

    ST165-2765 Well-Known Member Donated!

    Re: ST162-7254182

    Heres an example of what happens to the lens in the sand blasting hood.
    I picked something nice and bright to show you how crappy the lens gets.
    [​IMG]

    Yes the orange part is still behind the lens. This is the lens I was useing last
    tuesday.
    [​IMG]

    Picked up some more goodies for the car. Canadian tire had a 4 1/2" grinder
    accesory kit on sale for half price and the rocker guard was 25% off. I also
    decided that for this winter the car will be looking as evil as possible with a
    coat of flat black. It's to late in the fall/winter? to do a good paint job so I
    think its going to be the rat rod look for now. That can of rust check stuff
    is what I'm going to spray inside the rocker panels and inside the car on the
    srut towers and behind the rear wheel wells on the inside of the rear quarter
    panels and inside the car on the panel that goes from behind the door column
    to the rear wheel well. The blue/white box is another 8" round spool of .023"
    wire for my Mig welder.
    [​IMG]
     
  7. ST165-2765

    ST165-2765 Well-Known Member Donated!

    Re: ST162-7254182

    The drivers side door sill and rear seat floor pan was done last wednesday.
    [​IMG]

    [​IMG]

    The weatherman was hyping up sunday all week long so I reorganized
    my work so I didn't have to leave until 6pm on sunday to go to work.
    I started in the morning with a pic to remove the undercoating from seams.
    [​IMG]

    Then I sand blasted most of the passenger side floor.
    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    I decided that since its so late in the year and humidity is causeing
    new rust on previously sand blasted areas that I would end early
    enough to do a good cleanup and get a coat of rust check on the
    newly cleaned area.
    [​IMG]

    [​IMG]

    [​IMG]

    I didn't sand blast the rusty bit near the center of this picture cause
    its going to be cut out anyways.
    [​IMG]

    When I started sand blasting this car the bin was absolutely full of
    sand. I did a pretty good job of containing the sand to the work area
    so I guess the loss is just from sand that has been pulverized into
    oblivion.
    [​IMG]
     
  8. Alwayzsidewayz

    Alwayzsidewayz ST162 Guru Donated!

    Re: ST162-7254182

    Dear god man, thats just off the scale, the work would shame a pro restorer!!! loving it
     
  9. Klue

    Klue Well-Known Member Donated!

    Re: ST162-7254182

    id need a bin of high grade as big as your sand bin to do all that work lol
     
  10. ST165-2765

    ST165-2765 Well-Known Member Donated!

    Re: ST162-7254182

    [​IMG]

    After reacting with the metal for a day you can see that it has neutralized
    the rust
    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]
     
  11. ST165-2765

    ST165-2765 Well-Known Member Donated!

    Re: ST162-7254182

    Well this morning I got under the car and started to scrape off the undercoating
    where it was starting to peel away
    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    These are the tools I used underneath the car to scrape away the old undercoating
    [​IMG]

    Then it was back to sand blasting inside. Kind of reminds me of playing in the sandbox.
    [​IMG]

    I got the 2 rear strut towers and the hatch area done and started on the drivers side
    rear floor.
    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]
     
  12. Seank90

    Seank90 Well-Known Member Donated!

    Re: ST162-7254182

    oh man.... im loving this!!! drool5
     
  13. ST165-2765

    ST165-2765 Well-Known Member Donated!

    Re: ST162-7254182

    Well this is from back on tuesday I got the car jacked up higher so I could do the underbody.
    [​IMG]

    I also got the inside back of the car finished except for the spare tire well.
    [​IMG]

    [​IMG]

    On wednesday I didn't get much done. I had to go pay my respects for remembrance
    day and then after the ceremony being its a small town lots of people you don't see
    very much show up. I did get the rest of the front passenger side foot well finished
    and started on the drivers side front floor.

    Thursday was alot better. Got the rest of the interior finished except the spare tire
    well and did the 2 rocker panels again and the drivers side rear wheel well. Just have
    the passenger side rear wheel well to redo and then get underneath and do the under
    body.
     
  14. ST165-2765

    ST165-2765 Well-Known Member Donated!

    Re: ST162-7254182

    Well I can see where their might be an end in sight to this sand blasting hell.

    Drivers side door sill
    [​IMG]

    Drivers side rear fender
    [​IMG]

    Drivers side rocker
    [​IMG]

    Inside drivers rear wheel well
    [​IMG]

    Inside drivers rear wheel well, fuel filler area
    [​IMG]

    Inside drivers rear wheel well, top of strut tower. Where you see green X's
    its not rust its the old undercoating which is still in good shape so I left it.
    [​IMG]

    Piss me off another hole in the roof right in front of the hatch
    [​IMG]

    Right in front of the drivers side hinge
    [​IMG]

    A few spots to clean up along the rear hatch area
    [​IMG]

    [​IMG]

    [​IMG]

    Drivers side front floor
    [​IMG]

    Passenger side front floor
    [​IMG]

    Passenger side door sill
    [​IMG]

    Passenger side rocker panel
    [​IMG]
     
  15. Mafix

    Mafix Owner Staff Member Administrator Donated!

    Re: ST162-7254182

    you are far more dedicated than i ever could be. congrats!
    i would have stripped her and scrapped the body.
     
  16. ST165-2765

    ST165-2765 Well-Known Member Donated!

    Re: ST162-7254182

    Thats a kind way of putting it. crazy

    Unfortunatly it doesn't end there. It gets worse. I found an Ottawa add
    for a coupe

    [​IMG]



    So that would meet my 2 requirements of being a coupe and being a GTS.
    So I'm trying to convince him that his baby should be restored or

    [​IMG]

    perhaps turned into something a little more radical. He said that the last time
    he had it up on a hoist a year ago the strut towers were still there. I'll have
    to drag myself down there and take a look at it.
     
  17. Mafix

    Mafix Owner Staff Member Administrator Donated!

    Re: ST162-7254182

    if anything you can part it out.
     
  18. ST165-2765

    ST165-2765 Well-Known Member Donated!

    Re: ST162-7254182

    Yeah well I'm sure thats the excuse I'll be useing to get it in the yard
    and avoid a big fight with the wife about how many Celica's I own.
    cuss <---wife...me---> :roll:
    crazy <---wife...me---> toetap05
    rant <---wife...me---> bs
    Then magically while its in the garage being stripped the bodywork gods
    come in and restore it. naughty
     
  19. ST165-2765

    ST165-2765 Well-Known Member Donated!

    Re: ST162-7254182

    I got the rest of the rust cut out of the passenger side front floor
    [​IMG]

    and the spare tire well
    [​IMG]

    Heres a couple of interesting pictures. When I blow compressed air on the inside
    of the window it leaks out along the bottom of the window between the 2 green
    lines where you can see the sand has been blown away. Obviously in addition to
    these windows not sealing along the top they also don't seal to well along the bottom
    [​IMG]

    The drivers side window was not sealed along the bottom between the 2 green
    lines and again between the 2 blue lines
    [​IMG]

    The spare tire well after sand blasting
    [​IMG]

    The inside top of the passenger side strut tower
    [​IMG]

    Back of the passenger side rear wheel well
    [​IMG]

    Top of the passenger side rear wheel well
    [​IMG]

    Front of the passenger side rear wheel well
    [​IMG]

    Any critical underbody parts like suspension mounting points were cleaned up
    [​IMG]

    [​IMG]

    Most of the seams were stripped of their undercoating and sand blasted
    [​IMG]

    Anywhere where their was a hole or the undercoating was pealing away was
    sand blasted
    [​IMG]

    [​IMG]

    Passenger side under the firewall
    [​IMG]

    All spots where a new panel needs to be welding in had their undercoating
    scraped away around the edge and sand blasted
    [​IMG]

    Hopefully I should get the sand blasting finished tomorrow. Just have the drivers
    side underbody left to sand blast. Its already been scraped :thumbsup:
     
  20. ST165-2765

    ST165-2765 Well-Known Member Donated!

    Re: ST162-7254182

    One of you guys PM'd me this but the real purpose of a forum is to share information
    so just post questions in my thread and I'll try to answer them

    The replacement panels I have in place in this picture are 14 guage. You could
    probably get away with 16 guage. When I make the outer pieces for the rockers
    they could be done in either 18 or 20 guage
    [​IMG]

    As far as the hatch is concerned I have some rust on the drivers side bottom corner
    I will cut along the green line and probably use a piece of 14/16 guage to replace it.
    [​IMG]

    If I'm guessing right your problem is more in the center so if I asume the yellow spots
    are rust holes I would cut along the green line and bend up a right angled piece of
    14/16 guage to replace it. You could get away with an 18/20 guage piece of metal
    but I always like to over engineer repairs.
    [​IMG]
     

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