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ST162-7254182 "Dirty Deeds" Edited

Discussion in 'Your 4th Gen beauty' started by ST165-2765, Sep 28, 2009.

  1. ST165-2765

    ST165-2765 Well-Known Member Donated!

    Re: ST162-7254182

    Busy day today. Got the old Camry off to the scrap jard. Now that that is gone I
    can get some firewood in so I cleaned up the yard and made an area for it.


    lol2

    Yay noise day today....get to play with my favorite tools.
    [​IMG]

    Started on the passenger side. Its not as bad as the drivers side was.
    [​IMG]

    Another big hole in front of the rear fender.
    [​IMG]

    I could have left the middle piece in but then I couldn't get the rust out from the
    inside of the rocker panel so I cut it out to.
    [​IMG]

    The passenger side rear fender had already been repaired once before in much the
    same way as I repaired the drivers side rear fender but I guess they didn't get it
    sealed to well cause it had all started to bubble out so I cut out the whole repair.
    Still not as bad as the drivers side and the inner fender on this side is in better
    shape to.
    [​IMG]

    And the rear quarter panel has seen better days to
    [​IMG]

    All in all not as bad as the drivers side, so its time for round # 2. coolgleamA
     
  2. Mafix

    Mafix Owner Staff Member Administrator Donated!

    Re: ST162-7254182

    damn. that's all i can think of to say.
     
  3. ST165-2765

    ST165-2765 Well-Known Member Donated!

    Re: ST162-7254182


    You know I think thats exactly what I said when I got it all striped down.
    Followed by "What a F...ing rust bucket"

    Well I didn't get to much done today.....
    I got all the pieces I painted the aluminum color covered with a clear coat
    [​IMG]

    And I got all the pieces I had previously painted red converted to the aluminum
    color. I know theres a little red on one piece but its a part of the piece that
    was masked off so no problem there
    [​IMG]

    I also picked up a can of the Rust Converter in a spray bomb instead of the brush
    on stuff I normally use so I can get it into places I can't reach
    [​IMG]
     
  4. Stig

    Stig ST162 Guru Donated!

    Re: ST162-7254182

    Double damn

    Thats a monumental project, only wish I could post you a chassis.
    Every step is a step closer to the final product & I can understand wanting
    to do the whole thing yourself.

    Liking the rust convertor spray, haven't seen that before and it should find the
    stuff you can't see, I went with fish oil for now but this is a better alternative
     
  5. Rick89GTS

    Rick89GTS Well-Known Member Moderator Donated!

    Re: ST162-7254182

    Dave, I've wondered about those product's claims of "converting" rust. How well does that stuff work for you?
     
  6. ST165-2765

    ST165-2765 Well-Known Member Donated!

    Re: ST162-7254182

    It's all good. Labor of love I guess. Allways liked working on cars so this is fun time for me.

    It's only the first step meant to neutralize as much remaining rust as possible. After that I
    will use a product like the one in the following picture which is a thich sticky oil like substance
    that I will use on things like inside the car on fender wells inside door panels inside rocker panels
    and any other place that is suitable. It never dries out and will slowly seep into crevices and
    cracks. Since it does not dry out I wouldn't use it on the inside floor and other exposed areas
    but anything that is covered by an interior plastic body panel will get coated.
    [​IMG]

    For things like the inside floor and anywhere on the outside of the car like underneath and
    inside the wheel wells I'll use the following product (Hi Build Rocker Guard Coating)
    [​IMG]

    Well it does seem to have some sort of reaction with rust. In the case of this product it will
    turn bare metal a dull grey color and where there is rust it will turn that spot black after a while.
    15 years ago I could get a product called Neutra Rust from canadian tire and it would go onto a
    sheet of bare metal clear and where there was rust it would turn that spot instantly purple and
    within a day the purple spot had turned black. I drove one of my old vans around all summer with
    a rocker panel that I had ground down to bare metal with a 24 grit sanding disk and coated with
    neutra rust. The old rust spots stayed black and the good unrusted metal stayed clear. Canadian
    tire doesn't sell that product anymore so I've switched to the rust check products.

    All in all were dealing with steel. Ferous metals rust if unprotected. I use the rust converter
    product after I have media blasted the parts to hopefully get any tiny particles of rust I didn't
    get with media blasting. Then 1 or more layers of paint and finally a layer or 2 of clear coat for
    any exterior parts. As far as I'm concerned their probably isn't any real big advantage to useing
    the rust converter but it does seem to neutralize surface rust and gives me peace of mind knowing
    that for the $50 or so that I'm going to spend on the rust converter that I've done all I can to try
    and preserve the car.
     
  7. Stig

    Stig ST162 Guru Donated!

    Re: ST162-7254182

    Yeah, the rust converter does work, but careful what you buy - the watery type is hopeless,
    the thicker type will turn rust purple/black and there is a plasticy protective layer on top.
    My FE came with rust spots all over 3yrs ago, I treated them and never got round to a re-spray
    - no change at all to any of those areas!
    Many guys use the Guard coating but without converter underneath it's actually bad news,the rust gets trapped and you
    don't even see it till it's too late, same goes for patching holes with silicone thinking it will keep moisture out.
     
  8. Mafix

    Mafix Owner Staff Member Administrator Donated!

    Re: ST162-7254182

    usually the converter stuff reacts with the iron oxide (rust) and chemically changes it to something else. the only one i've had luck with is military grade stuff and it takes a day to work. then i strip it all back off and paint it with primer.
     
  9. Seank90

    Seank90 Well-Known Member Donated!

    Re: ST162-7254182

    alot of work!!! but it will just be soo good when you have all the photos of the car from start to finish!!! fingersx
     
  10. Stig

    Stig ST162 Guru Donated!

    Re: ST162-7254182

    Sadly we are going to be seeing a lot more of this in the near future -
    closer inspection of several "rust-free" cars over the last few months reveals
    bad news for the majority of us....

    Don't believe me? - get under your car with a good light and closely inspect the fuel filler pipe,
    the rear suspension links, the rear strut towers, rear subframe, exhaust shields, under sunroof
    frames, boot rubbers, exhaust mounts, windshields etc.

    Worse news is that you won't be seeing any of this from Australasia - any chassis work here MUST
    be carried out by a "coded" welder & x-rayed and certified by an engineer before the car can be
    re-licenced. All of which is beyond the budget of the average owner and the reason I'm urging
    owners in the region to take action now - before it's too late!

    I've already lost my 87 GE to uncertified work carried out to the LHS driver footwell,
    even though it was hidden by a layer of chassis guard

    A rear suspension link, subframe, strut tower failure at speed would be catastrophic - In a way I'm
    relieved the 6 monthly NZ WOF inspection is so strict, but in Australia I'm afraid that the model may
    become banned once these components start failing.
     
  11. Rick89GTS

    Rick89GTS Well-Known Member Moderator Donated!

    Re: ST162-7254182

    ^Wow, those are strict regulations down under. No such regs like that for us up here in Canada.
     
  12. Stig

    Stig ST162 Guru Donated!

    Re: ST162-7254182

    Well in Africa I joined cars together, did whatever I wanted without any problem

    I believe the UK has similar regulations and I know many guys here do "cheat" but
    you have to know your stuff and hide whatever has been done. If they spot any
    modifications to the chassis, you're screwed.

    Motor swaps etc are really difficult to get certified too
     
  13. ST165-2765

    ST165-2765 Well-Known Member Donated!

    Re: ST162-7254182

    Man thats brutal Stig I think Australia is now off of my list of places to retire to.

    I totally agree with you there Stig and as I have mentioned earlier in this thread

    EVERYBODY SHOULD BE DOING YEARLY INSPECTIONS
    OF THEIR 4TH GENS AND ADDRESSING
    ALL RUST ISSUES IMMEDIATLY!!!!!!!


    And to think this piece of junk I have now is legally allowed on the street. Since I
    live in Quebec and I bought a Quebec plated car all I have to do is get my own
    license plate ~ $80 and get insurance on the car ~ $200/year. Most other province
    do require an inspection but I know in Ontario that just means you have to find a
    garage that will take $100 bribe....

    Heres a couple beauty pics of a tipical fuel filler pipe from rust heaven.

    [​IMG]
    [​IMG]
     
  14. ST165-2765

    ST165-2765 Well-Known Member Donated!

    Re: ST162-7254182

    I went out last night and got a piece of the rocker panel I had cut out and put some of the Rust
    Converter on the left hand side of the panel.

    [​IMG]

    And after 1 day it now looks like this. I didn't remove any of the rust I would normally
    at least give it a good whack with a hammer to remove the loose flakey rust chips. It
    could probably use a second coat.
    [​IMG]

    Don't know why it didn't turn black like they show in the picture but at least it did
    do something. Probably to much rust and not enough rust converter.
    [​IMG]
    .
    .
    .
    .
    [​IMG]
    NEUTRARUST
    This is the stuff I used 10+ years ago and I will be ordering and useing
    it when I do my All Trac. Both the Neutra Rust 661 & Neutra Rust TL.

    The only place I have found so far is in the UK NEUTRA RUST

    Testimonial from site.

    "The products have now withstood three years of continuous exposure
    at sea and they have indicated their ability to withstand further exposure.
    We are recommending to the Canadian Coastguard Authority that they are
    approved for use."
    (Canadian Coastguard Trial Project for High Performance Coating for Buoys)


    Pricing Neutrarust 661 and TL 1 Litre Package Deal £ 35.00 plus shipping
     
  15. Mafix

    Mafix Owner Staff Member Administrator Donated!

    Re: ST162-7254182

    looks very similar to the stuff i use.
     
  16. ST165-2765

    ST165-2765 Well-Known Member Donated!

    Re: ST162-7254182

    That is obviously the extreme case and certainly a good reason to keep up on rust control
    but not the only reason and perhaps not the reason that would motivate most people to check
    for rust. Probably the reason that will motivate most people is

    SAVING $$$$

    Alot of cheap parts that perform critical functions like to fail due to rust. As an example an oil
    or dust seal

    This is all supposed to be 1 part but the metal ring rusted and the rubber seal was no longer
    glued to it and as a result the wheel bearing is exposed to nasty things it doesn't really like.
    The result of that is a failed wheel bearing and that cost $ at a shop. Even if you do it yourself
    its $80 for a new bearing and probably another $20 for 2 new seals.
    [​IMG]

    You have 2 of these on each front hub. 1 on each rear hub unless you have a Trac, then you
    have 2 on each rear hub and you also have 3 more oil seals on the rear diff.
    [​IMG]

    For most people an automobile purchase can be the second biggest purhase they ever make
    and yet aside from sending it to the shop when something breaks and the ocasional washing/
    waxing of the exterior painted surface most people would rather buy a new car every 10 years
    then do the most important thing. That being rust prevention, rust only happens to exposed
    metal and even then its starts off relatively slowly.

    I don't think rust can ever be totally prevented if you actually want to drive your car but it can
    certainly be managed and if it is managed correctly I see no reason why your vehicle can't last
    your lifetime.

    Managing rust is not hard.

    1) Find rust. (Not hard to do)
    [​IMG]

    2) Remove all the rust you can. (you really don't have to get it this clean, a
    hammer to chip off loose flakey rust and coarse sandpaper or a wire wheel
    to get most of the remaining rust)
    [​IMG]

    3) Neutralize the rust you can't remove. Even with sand blasting when the part
    started of this bad chances are theirs going to be some traces of rust left. The
    black areas is where rust has been neutralized.
    [​IMG]

    4) Apply a protective coating to the repaired area.
    [​IMG]

    5) Repeat process yearly. The first year will be the worst. Once you have the car
    free of rust the yearly process should take a day or less. You'll only be repairing
    rust spots that have had less that a year to progress and at that point it's only
    going to be spots of surface rust.


    If you did this every year to your car.
    It would last forever.
     
  17. 88st165

    88st165 Well-Known Member

    Re: ST162-7254182

    Wow very nice work. Its sad to see that car in the shape its in but Im sure you can bring it back to life!
     
  18. Mattcr2d2

    Mattcr2d2 Well-Known Member Donated!

    Re: ST162-7254182

    man everytime i read this i go out and check another part on my celica for rust she has some in places i didnt know about... ohnoes

    Im going to refur to this buld a bunch when i start on the body of my car...

    keep up the good work man your celi is looking better every day :thumbsup:
     
  19. ST165-2765

    ST165-2765 Well-Known Member Donated!

    Re: ST162-7254182

    Went out and got wood for the garage today. 3 trips in the camry
    to drag home this pile.

    [​IMG]

    Then I don't know how many trips with the wheelbarrow to get it
    all piled beside the back door for the garage.
    [​IMG]

    Then I attacked the inside on the passenger side. The hatch floor.
    [​IMG]

    The back of the passenger side rear strut tower.
    [​IMG]

    The front of the rear passenger side wheelwell.
    [​IMG]

    The front of the rear passenger side strut tower.
    [​IMG]

    I did all that because if I'm lucky it not going to rain on tuesday or
    wednesday and if that is the case I'm dragging the car outside to
    sand blast it.The day I drove the car home it rained and since then
    I don't think theirs been 2 days in a row when there wasn't the chance
    of rain rant
     
  20. Mafix

    Mafix Owner Staff Member Administrator Donated!

    Re: ST162-7254182

    holy jesus, it gets worse and worse
     

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