1. This site uses cookies. By continuing to use this site, you are agreeing to our use of cookies. Learn More.

Jammed in Reverse, WTF?

Discussion in 'Drivetrain' started by aaron, Apr 21, 2012.

  1. aaron

    aaron Well-Known Member

    Hey guys, some of you may have read this in my Member's Rides thread but I'm making this thread to reach more people.

    So my gearbox is jammed in reverse, it just won't disengage. I can start the car with the clutch in and drive in reverse, but it just won't go into neutral.

    I've tried everything I can think of. Remove everything that's in the way and put a jack between the chassis and shift lever on the box, whack it with a hammer, etc..

    Has this happened to anyone else before? I really don't want to have to drop the box out right now, I'd rather just swap to a 202 box if I'm going to drop it out but I haven't got the money for one right now because I'm about to buy a 3SGTE long block to rebuild and do up.

    Any ideas?
     
  2. Stig

    Stig ST162 Guru Donated!

    Only time it sticks is if somethings broken inside - weren't you driving without oil a while back?

    If you take off the cables can you move the levers by hand?
    If not, remove the selector assy from the block and try to shift gears using a screwdriver?
    Ours turns out using a large spanner/shifter
    [​IMG]
    Carefull to only select one gear at a time!!!

    The bolt shown here in the middle underneath is the reverse gear shaft holder bolt, check that it's tight, you could also try loosening it to see if it frees up the gear
    [​IMG]

    Sometimes the shifter bush falls out and the levers don't work, replace the block and bend the lever upward sothat it can't fall out
    [​IMG]

    Did you fill the box from the top? - if so the detent may be screwed in too tight?
    [​IMG]
     
    Last edited: Apr 22, 2012
  3. Spiderman

    Spiderman Well-Known Member

    I was in the middle of typing the word Stig and whalla :lol
     
  4. Stig

    Stig ST162 Guru Donated!

    Somethin doesn't smell right - it's near impossible to break the selectors or reverse actuator
    Reverse idler is a solid gear on a solid shaft with no bearing
    [​IMG]
    Here you can see it in front of the main shafts

    [​IMG]
    The lever as you can see is a solid item working directly from the selector shafts
     
    Last edited: Apr 22, 2012
  5. aaron

    aaron Well-Known Member

    Yep, was driving with no oil for about 200 km :byodood
    There was quite a bit of noise before I realised the problem and filled up the oil.

    On another note, do the output seals just pull out and knock back in? Mine need changing badly.

    Can't move the levers by hand at all.
    I was thinking I should remove the selector assy, but I'll have to buy yet another large spanner or shifter lol

    The bush is on there good and I filled the box through the breather hole because I didn't have the right size socket to get the detent undone, I have since bought the right socket and adapter etc. and undone the detent.

    A bit more information that might help; When the box got jammed in reverse I was bogged in sandy mud-dirt with the sump sitting on the ground. I shifted into reverse because we dug the wheels out and put sticks under the tread, I noticed that I couldn't shift back out but thought it was just because the engine was sitting on the ground or something.
    Once I I got pulled out of the bog it still wouldn't disengage.

    I'm not at home right now so can't try anything, but I'm getting paid on Tuesday so I'll get a nice big cheapo shifter and pull the shifter assy out.

    It is a very odd problem, I've done some serious googling and come up empty. It seems nobody else on the internet has ever had this problem, do I get an award for getting an S53 jammed in reverse? :smilielol5

    Thanks for your help Kev, I hope I can get this fixed very soon.

    Think we should add a "Ask Stig, he should know!" button to the top of every new help thread? :tongue:
     
  6. eNtraxGT88

    eNtraxGT88 Well-Known Member Donated!

    i've jammed my s53 in reverse before. i was being dumb and was doing reverse donuts in the snow lol. it took a bit of effort but i just forced it back out to neutral. no adverse effects even 4 months later. i won't be doing that ever again though...but gears still work as normal now. however i only did that knowing that i could fuck something up, so take my advice under your discretion
     
  7. aaron

    aaron Well-Known Member

    Reverse donuts xD

    The old Corolla boxes must be pretty strong cause I thrashed my old 88 seca around the dirt tracks behind my parents house and the engine and suspension was what went first. I was whipping the front end around from a reverse and all sorts of stuff that I wouldn't even think about doing in the sleeka lol

    On topic; I've tried forcing the box out of reverse by putting my scissor jack between the lever and chassis and it just went back to how it was when I let the jack off.
    What did you use to get it to disengage?
     
  8. eNtraxGT88

    eNtraxGT88 Well-Known Member Donated!

    arm strength on the gear shifter LOL. yes it was reverse donuts into reverse whip-around to the front that got mine stuck. sorry to all you careful st162 owners, i'm young and stupid.
     
  9. Stig

    Stig ST162 Guru Donated!

    I'm afraid somethings busted inside, if you can't move it I don't see how you'll be able to with the selector out. Unless it's the selector itself that has jammed between the cutouts in the shafts

    Could also be the reverse selector arm is loose or the mounting came loose. I don't think the gear could weld itself to the shaft.
    What's weird on these is that the secondary reverse cog actually sits on the selector ring.

    If you push or pull the selector shaft in/out it should be able to find reverse/neutral/5th?
    There are 2 planes of travel - l/r and in/out, does it move in either?

    The corolla box is exactly the same inside with thinner gears/shafts etc
     
  10. aaron

    aaron Well-Known Member

    Something being broken inside is what I was fearing.

    I thought the selector shaft moving L/R|circular motion(?) was the R|N|5th like:
    lsd2.jpg

    It moves slightly in/out and slightly L/R. I haven't tried moving it in/out because to disengage I have to push the selector shaft towards the engine.

    How much of the box would I have to remove to get to the reverse selector arm/mounting?
     
  11. Stig

    Stig ST162 Guru Donated!

    Yes, thats right
    I don't think forcing it is going to help much, rather jiggling may free what's stuck.

    Normally to get to the reverse you have to strip the whole box BUT.....
    I heard recently that you can loosen the belhousing, pry it apart just enough to get a spanner on the reverse holder bolts and then pop the bellhousing off.
    That will have the bits you need to see right in front of you.

    Seriously I now think the selector mechanism has got stuck somehow, unscrew it and see if there's any damage to the pins and pivots.
    You should also be able to change gears with a screwdriver, if not the reverse lever inside is damaged/loose
     
  12. aaron

    aaron Well-Known Member

    I'll go and grab a nice big shifter tomorrow to get the shifter assy out. If I can't disengage reverse with a screwdriver or otherwise find something wrong with the shifter and fix it, I'll have to try what you suggested.

    As fun as rebuilding the box would be, I hope I don't have to because I need my car working.
     
  13. aaron

    aaron Well-Known Member

    So I got a nice big 12" shifter and got the big nut on the shifter assy undone, but now it won't come out.
    I've tried undoing the bronze coloured hex bolt because I thought it might be holding it in, but it won't budge.

    Any ideas?
     
  14. Stig

    Stig ST162 Guru Donated!

    Only thing holding it is the adjuster on top, with that removed it should almost fall out.

    Definitely sounds like the selector mechanism is stuck, gone to far or broken something inside
    If the gear istelf was stuck you'd still be able to remove the selector mechanism

    With the cables off, put a spanner on the outer arm and try to get it into neutral. It may break something but I think you need another selector anyway. I do have spare but you could easy take one from a Camry, Celi, Corona etc at the yards.
    Wrong pic but ours looks identical inside
    [​IMG]
    I think you should go to the yards and take one out anyway, just to see what it should be like
     
    Last edited: Apr 24, 2012
  15. aaron

    aaron Well-Known Member

    That's what I thought, didn't think there should be anything else holding it in after a huge ass nut and a detent bolt.

    Already tried forcing it out of gear with a scissor jack, it moved but just went straight back to where it was when I let the pressure off.

    The selector being broken is probably the easiest of the few things that could be wrong to fix, so that's a good thing.

    I'll try getting it out of gear and pulling the selector out again tomorrow, then it's off to the yards if I need a new selector. Shouldn't be too expensive, if it is I might as well just get a 202 box and be done with it lol
     
  16. aaron

    aaron Well-Known Member

    No more progress on the selector yet, it just doesn't want to move. But I found out why my engine has been running so badly!

    [​IMG]

    Lesson learned, the dizzy is a very important part of the ignition system and in the event of power loss is probably the first thing you should check!

    Good thing I have one in great condition sitting under the house :peace

    I see we have acquired a few more emoticons, and lost the thumbs up one in the process.
     
  17. Spiderman

    Spiderman Well-Known Member

    WTF.......... holy cow Aaron, the first thing I do when I buy any car is check the plugs/leads, dizzy cap and rotor button.

    I have never seen a cap that bad before, whats the inside look like and sure as shit the rotor button is screwed.

    When I bought my White Lightning it was the first thing I checked even though I knew it had every service (actually over-serviced).

    When I took the dizzy cap off the four spark points were eaten back into the plastic and the rotor button was also a gazillion years old, please explain Toyota :aargh
     
  18. aaron

    aaron Well-Known Member

    It looked fine when I bought the car, but back then I had next to no idea about cars yet.

    The inside was just as bad! The spark points were corroded to shit, #2 and #3 were eaten back into the plastic. Surprisingly the rotor button was fine :scratch

    Routine services must not include the ignition system?

    I just put the new cap on and the first thing I thought was; I can't wait to take this beasty for a ride now! But then I remembered that I still had to fix the selector :(

    Looking at the pictures Stig posted, I can clearly see that there should be nothing in the way of me pulling out the selector assy and nothing should be stopping me from disengaging reverse. There clearly has to be something broken on the selector assy, but I can't get it out to check.
     
    Last edited: Apr 25, 2012
  19. eNtraxGT88

    eNtraxGT88 Well-Known Member Donated!

    that MAY be the reason why your car might run bad...;)
     
  20. Stig

    Stig ST162 Guru Donated!

    Dude.........................................................................................................................................................

    I'm lost for words.

    Guys buy these cars cheap and then blow their cash on bling & mods, I get flak for suggesting they rather spend it on servicing and maintenance.
    Not only does it aquaint them with the car, it gives them familiarity and an indication of how it was treated before -
    Let's face it, NOBODY sells a perfect car (sane that is)

    Don't be afraid to get to know your car, we are here to help if things go wrong
     

Share This Page